Manufacturing software that keeps production lines moving and maintenance teams ahead.
Production management, quality inspection, predictive maintenance, and supply chain integration. 18 years building industrial software that operates at the speed of your production line.
Industry 4.0 production environment with integrated IoT monitoring
The manufacturing challenge
Unplanned downtime costs manufacturers $50B annually. Most of it is preventable.
The gap between operational technology and enterprise IT is where production losses hide. Bridging PLCs, SCADA, and MES with modern cloud infrastructure transforms reactive maintenance into predictive intelligence.
Average savings per client in prevented downtime
SDTC Digital client data, 2024
Predictive maintenance
ML models that detect equipment degradation 72 hours before failure occurs
Quality inspection AI
Computer vision systems that catch defects at line speed with 99.4% accuracy
OT/IT integration
Bridging shop-floor protocols with enterprise cloud without disrupting operations
Supply chain intelligence
Real-time visibility across suppliers, inventory, and logistics
Predictive maintenance
Stop fixing equipment. Start preventing failures.
Our ML models ingest sensor data from vibration monitors, temperature probes, and power analysers to detect patterns invisible to human operators. We have deployed predictive maintenance systems across automotive, food and beverage, and pharmaceutical manufacturing environments.
One client reduced unplanned downtime by 84% in the first six months of deployment.
Reduction in unplanned downtime
Average failure prediction lead
Built for the factory floor
Manufacturing software that understands the difference between discrete and process manufacturing.
Computer vision and sensor fusion for real-time quality control
Camera-based inspection systems that identify surface defects, dimensional errors, and assembly faults at production speed
Vibration, thermal, and acoustic sensors feeding ML models for process quality monitoring
Statistical process control dashboards with real-time alerts and trend analysis
Automated documentation for ISO 9001, FDA, and industry-specific compliance
Manufacturing results, measured in uptime and yield.
Reduction in unplanned downtime
Defect detection accuracy
Improvement in OEE scores
Average annual savings per client
Industrial software, purpose-built
Not off-the-shelf tools adapted for manufacturing. Custom systems designed for your specific production environment.
MES integration layer
We build integration middleware that connects legacy MES platforms to cloud analytics, mobile dashboards, and AI services without disrupting existing shop-floor operations.
Typical integration timeline
Services for manufacturing
Real-time monitoring and predictive analytics on the factory floor
“SDTC Digital built our predictive maintenance system from the ground up. Within six months, unplanned downtime dropped by 84% and we avoided two critical equipment failures that would have shut down production for days.”
VP of Operations
“The OT/IT integration work was exceptional. They understood our SCADA environment, respected our safety protocols, and delivered a system that gives us real-time visibility without disrupting production.”
Director of Engineering
INSIGHTS
Thinking worth reading
Let's talk about your manufacturing challenge.
18 years of industrial software delivery. Tell us about your production environment and we will show you exactly where AI and automation can make the biggest impact.